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June 28, 2017 By Waverley Brownall

Corrosion Concerns In Oil And Gas Production

Corrosion Concerns In Oil And Gas Production

Areas of corrosion concern and consideration within the Oil and Gas production industry:

• Pipeline pressure vessel steels for resistance to Hydrogen Induced cracking
• Application of thermal spray coatings (aluminium, zinc and other alloy composites)
• Laboratory testing of metals for resistance to sulphide stress cracking
• Preparation, installation and analysis of corrosion in oilfield operations
• Corrosion control in submerged areas of steel offshore structures (petroleum production)
• Corrosion control of offshore structures with use of protective coatings
• Bacterial growth reporting for oil and gas systems
• Atmospheric and splash concern for offshore zones
• Corrosion control in injection systems – particularly in seawater
• Corrosion control of tubular goods within oil and gas environments
• Evaluation reports concerning pipeline and pressure vessel steels

Visit NACE.org for standards and reports, including specific reports for applications not listed above.

Corrosion by category

Types of corrosion can usually be separated into three separate groups.

corrosion

1) The first group consists of corrosion types that can be seen with ordinary visual examination. These types of corrosion include pack rust, crevice, galvanic and pitting corrosion.

2) The second group includes corrosion types that may require further inspection or testing to define corrosion presence. The second group consists of corrosion such as erosion, exfoliation, fretting and cavitation.

3) The third group will require verification by microscopy, including environmental cracking, fatigue and SCC.

Corrosion resistance and product longevity

Of course, the most common control methods of controlling corrosion includes protective coatings, but even these are at risk of wearing over long periods of time.

For areas of which need longevity above most, such as offshore platforms, something with a stronger resistance is required.

Due to the nature of applications within the Oil and Gas production, one of the best corrosion control methods is within the initial material selection of the fittings, pipelines, valves and instrumentation that is going to be used.

Although no metal is completely resistant to all corrosive natures, NACE advocate that ‘materials selection is critical to preventing many types of failures’.

Looking for corrosion resistant tube, valves or fittings? Speak to our team today
enquiries@waverleybrownall.co.uk

Helpful links:

· Special Metals

· How to solve pipe fitting corrosion

· Corrosion in the Oil and Gas industry

· Corrosion control in Oil and Gas pipelines

· Corrosion in the Oil industry

· Metallurgy and Corrosion Control in Oil and Gas production

· Corrosion basics NACE international

Filed Under: Uncategorized Tagged With: corrosion, corrosion control, corrosion in oil and gas, corrosion prevention, oil and gas industry, special metals, types of corrosion

November 21, 2016 By Waverley Brownall

5 Impressive Corrosive Resistant Alloys

5 Impressive Corrosive Resistant Alloys

Corrosion is described as, “A natural but controllable process” by Gretchen Jacobson (Managing Editor of Materials Performance for NACE International.)

It is a naturally occurring problem, the deterioration of materials due to chemical reactions in the surrounding environment.

Corrosive Resistant Alloys

1. 6Mo Austenitic Stainless Steel (UNS S31266)

The metal 6Mo is often referred to as super-austenitic. This type of stainless steel covers grades with high chromium, nickel and molybdenum content. 6Mo is an alloy that was designed specifically for metallurgical stability and resistance against corrosive substances.

Strengths: Seawater and Organic acids

2. Inconel 625 (UNS N06625)

Strengths: Organic acids, alkaline and salts, seawater, sulfuric and nitric acid

3. Hastelloy C-276 (UNS N10276)

Strengths: Organic acids, alkaline and salts, seawater, sulphuric acid, hydrochloric, hydrofluoric and phosphorus acid, chlorine (wet).

4. Titanium (Grade 2 | UNS R50400)

Strengths: Chlorine (wet), uses for strength to weight ratio, alkaline, salts and seawater.

5. Monel 400 or Alloy 400 (UNS N04400)

Strengths: Seawater, salts and hydrofluoric acid.

Learn more…

The Fight Against Corrosion

Corrosion is a problem for many industries, including the Department of Defence, Energy, Oil and Gas production and transfer – including pipelines.

The industry of water and wastewater is also affected; both public and private companies must protect assets against corrosion.

corrosion of metals

These assets are main parts of the infrastructure for wastewater plants, such as reservoirs, pumping plants and distribution pipelines – even storage.

The materials that are used in order to fight corrosive media is essential for preventing system failures and other hazardous matters.

If you’re interested in the topic of how to prevent corrosion, check out the links below.

Corrosion Concerns In Oil And Gas Production

Read More
Inconel 625 Tubing UK Suppliers

Read More
Titanium Components Supplied To The Aerospace Industry

Read More
Inconel 625 Oxidation Resistance

Inconel 625 oxidation resistance is higher than that of other alloys. It is one of the many reasons that this alloy[…]
Read More
Nitric Acid Resistant Materials

Read More
Alloy 625 Tubing | 625 Tube Sizes & UK Supply

Read More

Filed Under: Uncategorized Tagged With: common types of corrosion, corrosion, corrosion resistant alloys, corrosion resistant metals, high performance alloy, NACE international, special alloys, special metals, types of corrosion

October 20, 2016 By Waverley Brownall

5 Common Types Of Corrosion

5 Common Types Of Corrosion

Common types of corrosion that are seen within industrial, marine/offshore and oil and gas include 5 main categories. These are what we will cover in this blog post, including suggestions on how to prevent it.

Metals that are attacked by corrosive substances are open to damage that can effect the durability and safety of the alloy. This is a huge concern for sectors of industry with environmental considerations. For example, within the marine and offshore industries, engineers will require metals that can withstand exposure to seawater.

Common Types Of Corrosion

1. Galvanic Corrosion

Galvanic corrosion will occur when two separate metals/alloys are in contact with each other. This type of corrosion will occur when

a) When metals are electrochemically dissimilar

b) Metals are in electrical contact

c) Metals are exposed to electrolyte

2. Uniform Corrosion

Irons and steels will corrode in ‘uniform’ when  exposed to certain environments such as soils and natural waters. Rust will appear in the presence of uniform corrosion.

3. Pitting Corrosion

Spots and pits will appear on the metal with this type of corrosion. It is a type of localised corrosion, which means that the attack is accelerated due to exposure of an area on the metal that an otherwise protective coating or layer has broken down.

4. Stress Corrosion Cracking

Unexpected sudden failure can occur with this type of corrosion. Attack of an alloys tensile strengths at high temperatures is a common situation for stress-corrosion cracking.

aqueous corrosion

5. Aqueous Corrosion

“Aqueous corrosion is an electrochemical reaction of materials due to a wet environment, resulting in the deterioration of the material and its vital properties.” – What Is Aqueous Corrosion by Corrosionpedia.com

Corrosion Prevention

There are various ways to prevent the effects of corrosion. Each type of corrosion will differ in the prevention method.

However, generally, the selection of the correct corrosion resistant metal to begin with can prevent needing further treatments and prevention methods.

some prevention methods that need consistent updating and maintenance can be a hassle – both economically and practically.  An investment of a high-performance alloy will save much of this hassle. 

It is very important to note that each corrosion resistant metal has its own properties and composition that will cope with some types of corrosion better than another.

This is why the selection of the right material is vital for cost, availability and most importantly – safety.

Material Selection And Advice

Corrosion Problem Solution
Galvanic Corrosion Avoid mixing fittings and valves wherever possible
Uniform Corrosion Limit or prevent this by an appropriate choice of alloy
Pitting Corrosion High resistance to pitting will be a crucial consideration point for any alloy
Stress Corrosion Cracking Avoid surface machining stresses. Stress cracking resistance needed.
Aqueous Corrosion Metals with fantastic seawater resistance Eg. Inconel 625

Please apply for our FREE A5 Guide in the Selection Of Special Metals For Tube Fittings and Valves

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Includes:
– Corrosion Resistance Charts
-Availability and Costing
-Delivery and Manufacture
-Material properties
Monel 400, Incoloy, Inconel, Hastelloy and more

More Information:

Special Metals

Eight Forms Of Corrosion list by CorrosionDoctors.org

Types Of Corrosion by Merinox

Filed Under: Uncategorized Tagged With: common types of corrosion, corrosion, corrosion control methods, corrosion of alloys, corrosion of metals, corrosion prevention, Corrosion Prevention Material Selection, exotic alloys, Material Selection For Corrosion Prevention, special alloys, special metals

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