Waverley Brownall

Our philosophy is dominated by quality.

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December 21, 2016 By Waverley Brownall

Pipe Fittings And Valves For The Processing Industry

Pipe Fittings And Valves For The Processing Industry

The process industry covers many sectors including food and drink, petrochemical, water treatment and oil and gas.

Waverley Brownall have been providing tube fittings, pipe fittings and valves to the process industry for many years. Our stainless steel fittings have provided solutions for a number of process environments.  We also offer training services available for companies looking to enhance their engineering knowledge with practical application.

twin ferrule compression fittings

Tube

Single and double ferrule tube fittingsare available. OD compression fittings are fantastic for fast application.

steel pipe fittings catalogue

Pipe

Our stainless steel pipe fittings are perfect for applications where high precision is needed.

male female single piece body needle valve

Valves

Our large range of valves includes ball valves, needle valves, block and bleed valvesand more.

We believe that providing durable, high quality UK instrumentation made from high-performance materials, gives you the best value on the market.

Enquire Now

Special metals are also available for the chemical process and oil and gas processing industries where high temperatures, pressures and corrosion are main factors to consider.

Who We Work With

Process Group International

Process Group International are experts in the fields of gas process, water treatment and much more. Their global presence has enabled projects within Asia, Africa, The Middle East and other locations.

Alderley

From small beginnings in the 1950’s, Alderley have evolved over the years into an Oil and Gas and water treatment giant.  Specialisations include treatment services, metering, control facilities and training.

Thyson Technology

Thyson technology are an engineering company, offering analytical instrumentation, project management and manpower for the process industries.

Vikoma International

Vikoma specialise in oil spill solutions and chemical control systems. Their oil recovery solutions have been in place since 1967, with expertise and global coverage.  See the video below showing their Super HI Sprint Boom for fast deployment:

Contact Us

If you are a company looking for stainless steel or special metal fittings and valves, don’t hesitate to contact our team on:

enquiries@waverleybrownall.co.uk

Enquire Now

We offer fast delivery options on all orders of ex-stock items. Technical advice is also available on request of the customer.

If you have any questions regarding our materials, testing facilities, training or other services we will be happy to help.

Filed Under: Uncategorized Tagged With: Pipe Fittings And Valves For The Processing Industry, process industry, processing industry, stainless steel fittings manufacturer, stainless steel pipe fittings, stainless steel pipe fittings manufacturer, stainless steel pipe fittings supplier, stainless steel tube fittings, stainless steel valves

December 19, 2016 By Waverley Brownall

12 Steps To Finding The Perfect Stainless Steel Fittings

12 Steps To Finding The Perfect Stainless Steel Fittings

Follow our 12 step guide to choosing the perfect stainless steel fittings.

1. Assess your intended application

  • Industry?
  • Function?
  • Internal media? Eg. Sour gas

Assessing the intended application at the beginning of your search will determine very important factors about the pipe fitting you are looking for.

Example: If you are within the Hydraulic industry and are looking for Hydraulic functioning, you will be likely to buy a fitting with a high working pressure in a strong material.

corrosion by water

2. Environmental Factors

List the environmental factors that may need to be taken into account.

This can include space saving and lifetime functionality factors.

​

Example 1: The effects of aqueous corrosion on an offshore compression fitting would require a metal with high corrosion resistance.

Example 2: Compact tubing within a small space will require fittings and valves that easily fit into the space without installation difficulties.

Related posts:

5 Common Types Of Corrosion
How To Choose The Right Superalloy

3. Budget

If you are working with a budget in mind, it should take into account issues such as:

  • Urgency/Lead time
  • Material prices (The quality/rarity of material and its main benefits)
  • Possibility of future purchasing
  • Quantity and sizing (The higher the quantity ordered, you can account for price breaks.)
  • Bespoke items (The manufacture of unique fittings is possible and it will always cost more  than standard)

4. Pressure Ratings, Safe Working Pressure (SWP)

Low Pressure – Lower pressures include 100-150 psi pipe fittings.

High Pressure – Higher pressures include 3000, 6000 and 10,000 psi.

Specialist fitting and instrumentation for subsea applications are commonly 15,000- 20,000psi .

stainless steel compression nut

Diagram A

5. Thread type and size

Thread types: Common thread types include BSPP, BSPT and NPT.

Imperial or metric sizing is often available across suppliers of pipe and tube fittings.

Related post:

Thread Identification Guide

6. Support

Double check to see if you will receive any on-going support from supplier or manufacturer?

7. Tubing

If you require tubing with your fittings many suppliers are happy to offer this combined service.

Related page:
Stainless Steel Tube

8. Accessories

In step 8, you’ll want to make a note of any tube fitting accessories.

9. Related pipeline products

Same as step 8, but with related products that you may need in the future or to go alongside your current fittings purchase.

10. List of suppliers and manufacturers

Before making your finalised decision, it is important to weigh up the suppliers/manufacturers you have in mind.

Location

Check the delivery options for ordering pipe fittings and tubing for your location.

We offer delivery options for customers within the UK and internationally, alongside various distributors sitting in the countries of South Africa, Italy and the United Arab Emirates.

Evaluation and alternatives

At this stage, you may wish to evaluate the companies you have found based on 1 most important factor that you cannot be swayed on. This may be lead time, price or specified product.

11. Customised Solution

If you are in need of manufacture-to-order fittings or valves, find an original manufacturer who can provide you with this service.

Related page:

Bespoke Solutions

12. Finalising your purchase

Ordering

Some suppliers will provide members log in that will allow you to search for the pipe fitting you need and then purchase on site.

Others, (such as Waverley Brownall) will require you to contact them initially and will respond with a quotation for goods and delivery estimates.

Part number (if applicable)

Manufacturers of tube and fittings will be able to provide you with the part numbers for ordering their products. Original manufacturers and suppliers will have their own part numbers for each individual, catalogued item, which makes gaining a quotation or buying a quick and painless process – especially for urgent requirements.
Example: 12M/12M BULK

Product Description

If you do not have a part number for which compression or pipe fitting you wish to order, product descriptions can be used instead.
Example: Straight bulkhead union OD 12mm in stainless steel.

Size

Common sizes for compression fittings are usually up to 1 or 2 inches for use with tube and pipe.

Choose the correct size for your fittings by measuring the tube outside diameter (OD) or inside diameter (ID) for the perfect fit. Manufacturers and suppliers of pipe fittings will vary in which measurement they use. For Waverley Brownall fittings, all our compression components are sized with tube outside diameter readings (OD.) Therefore, when ordering with us, if the tube OD of your application is 25mm, you should order 25mm OD fittings to match.

Material

Top tip:  Very basic fittings in brass or copper are mainly used for pipe and fittings in general plumbing applications. Standard materials for industry use will be in stainless steel 316 to cope with the higher pressures of more advanced pipeline systems.

With stainless steel 316 as the base, the option to further increase material advantages is available through purchasing an alloy with even more beneficial properties. An example would be, the purchase of x 100 16mm high pressure equal cross compression fittings in Incoloy 825.

Certain types of alloy are preferable within industries such as chemical and food processing due to the high percentage of media. Lower grades of alloy would find difficulties in coping with certain substances.

Quantity

Top tip: Higher quantity orders for manufactured pipe fittings in standard materials will allow for price breaks.

Need help?

Email enquiries@waverleybrownall.co.uk​

Filed Under: Uncategorized

December 16, 2016 By Waverley Brownall

Monel 400 Ball Valves, Alloy 400 Ball Valves

Monel 400 Ball Valves, Alloy 400 Ball Valves

Monel 400 Ball Valves, Alloy 400 Ball Valves

Our range of high quality ball valves can be manufactured in the high-performance alloy Monel 400.

valves

Monel 400 ball valves are an incredible investment that save on long-term maintenance costs because of the sheer durability of the material.

  • Fast UK manufacturing and delivery time
  • Free technical advice if required with any order
  • Full material certification supplied on request

FAST TRACK YOUR ENQUIRY

Fill out our short form to get your quote fast!

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HERE

Monel 400 Ball Valves

This high-performance alloy is a fantastic choice where atmospheric corrosion is an issue. Alloy 400’s resistance thrives in areas where it comes into contact with seawater particularly, making it popular within the Marine industry.

Applications Of Alloy 400

  • Resistant to seawater corrosion
  • High resistance to a number of acidic substances
  • Popular within the oil, marine and pump manufacturing industries
  • Monel 400 is sometimes overshadowed by the other wide range of modern nickel iron chromium alloys but is worthy of consideration for many applications
  • Overall strength and toughness makes Monel 400 a great choice for durability
  • Our flow control ball valves are available with pressure ratings of 1000, 3000 and 6000psi pressure rating

Special Alloy Chart

Ball Valve Material Available
Monel 400
6MO
Inconel 625
Incoloy 825
Hastelloy C276
Titanium
Super Duplex and Duplex Stainless Steel
Get A Quote

Manufactured in the UK to the highest standard, marked with identification codes. Material certification given on request. Waverley Brownall have been specialising in machining with special metals for over 40 years. Supplied to a global audience.

Filed Under: Uncategorized Tagged With: alloy 400 ball valves, monel 400, monel 400 ball valves, special metals

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