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April 4, 2017 By Waverley Brownall

The New SR-32J TYPE N Machine Arrives

The New SR-32J TYPE N Machine Arrives

On Friday 31st, Waverley Brownall greeted their awaited arrival
– a brand new, STAR SR-32J (Type N) CNC Machine.

This machine was lifted into the premises via roller and crane assistance,
and will be added to WB’s already extensive list of CNC machines
in the manufacturing workshop.

van with cnc machine

Main Features

  • Main and sub-spindles: C-axis control
  • Six 16mm turning tools
  • Rigid sleeved main construction
  • 32-35mm machining diameter
  • Heavy duty cutting capability
  • 5 Cross power tools
  • Swing out operation panel (Fanuc 32i-B)

This Star CNC Lathe is known for its impressive and efficient machining abilities, offering the same speed and versatility as a traditional sliding head lathe – without the requirement of a guide bush. More parts can be processed and machined from raw materials, due to the decrease in remnant length.

‘Unboxing’ and Installation

SR-32J TYPE N

Pictured (Above) : The machines official ‘unboxing’ takes place for installation.

star cnc machine

Specification

  • Number of axes: 7
  • Headstock stroke: 80 MM
  • Main spindle power: 7.5 KW
  • Speed: 7,000 RPM
  • 6 Turning Tools at 16MM
  • PDT Speed (Max) : 5,000 RPM
installation of CNC machine STAR SR32J

The SR-32J will be joining our manufacturing floor Section 2, which is the fourth unit within the facility.

Other STAR machines in the manufacturing dept. are used primarily for the machining and production of our most popular pipe fittingsand compression ended components.

(Above) Demonstration video of the SR 32J Sliding Head Lathe.

Filed Under: Uncategorized Tagged With: cnc machining, manufacturing, news, pipe fitting manufacturers, tube fitting manufacturers

April 3, 2017 By Waverley Brownall

How To Solve Pipe Fitting Corrosion

How To Solve Pipe Fitting Corrosion

Metal corrosion has an annual global cost of $2.5 trillion!

The industries affected include Oil and Gas, offshore, marine, nuclear energy, chemical production and more.

Corrosion causes risk of costly downtime. Components manufactured from basic steel materials increase maintenance difficulties.

corroded metal surface

Corrosion, such as pitting, surface and uniform can lead to cracks, metal deformity and severe weakness.

The solution for companies that work within highly corrosive environments is to invest in super-alloy components.

Super alloys are a group of metals that hold superior corrosion resistance, strength and hardness.

Where standard metals for pipe and tube components fail, super alloys will thrive, significantly reducing the risk of corrosion failureover a long period of time.

Benefits Of Investing In Corrosion Resistant Fittings

  • Reduce maintenance costs
  • Save money long-term through smart investment
  • Eliminate risk of corrosion failure
  • Increase longevity
  •  Boost productivity and safety
  •  Resist oxidisation
  •  Resist corrosion
  • Improve strength at high temperatures

Pipe Fitting Corrosion
Tubing, Valves and Other

Corrosion appears in common apparatuses of these industries, such as control valves, instrumentation tubing and pipe fittings.

When tubing begins to corrode, the interior of a tube can form blockages, it can also, overtime cause holes to appear. Leakages from tubing and pipe are potentially life-threatening, especially when the material within the tube is crude oils, gases or acids.

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corrosion resistant components

Corrosion on compression fittings, such as elbow turns, end caps and adapters, can cause rigidness and serious strength reduction. It is essential that pipe fittings and tube are required to withstand corrosive inner materials at both high temperatures and pressures – which is why high-performance alloys, such as Incoloy 825 are used for manufacture.

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manufacturing corrosion resistant pipe fittings

Why Anti-Corrosion Coatings
Are A Disappointment

It is common practice to invest in this solution, rather than use protective coatings on already existing inferior materials such as copper or basic steels.

Corrosion resistant coatings are used as a barrier between a fitting and the hazardous material or environment, not as a permanent solution. This is due to the well-known failure of coatings, which can be caused by chemical reactions between the paint and metallic surface or blistering and flaking several months into usage.

Coatings may be ideal for a short-term solution, but may not be readily available to tackle higher pressures and temperatures as a super alloy could. The coating is guaranteed to wear down gradually after usage, whereas pipe and fittings manufactured from high-quality metals will last for over 15 years.

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Are You Ready For Your Solution?

We manufacture a huge range of fittings and valves in corrosion resistant superalloys.

Speak to our sales team today to discuss your needs on enquiries@waverleybrownall.co.uk

Filed Under: Uncategorized

March 27, 2017 By Waverley Brownall

Compression Fitting Identification

Compression Fitting Identification

Installations with tube, valves and fittings can last up to 15 or 20 years, which leaves a long stretch between replacement or updates.

Here is our guide on correctly identifying compression fittings, primarily for within the Waverley Brownall Ringlok and Duoloc range.

The Importance of Compression Fitting Identification

tube fitting cast code

Engineers who check these systems in order to update or maintain it will need to correctly identify the compression fittings used within the system. It is vital that the fitting is made from the same material to ensure consistency and efficiency.

The areas for concern are: material, size, thread and manufacturer.

Key Signs Of Positive Identification

It is important to remember that large brand manufacturers of compression fittings such as Parker, Waverley Brownall, Hoke and Swagelok all have clear identification marks imprinted onto their products.

This is to avoid the dangers of interchangeability, as well as to highlight an excellently designed and capable fitting. The random mixing of fittings and components, including nut and ferrule, is not recommended under any circumstance.

Usually, the ferrule inside a fitting will not give you any means of identification. It is much more common to find markings on the nut of the fitting or at the body. This will include a cast code to enable material traceability.

Waverley Brownall fittings include a three-letter cast code on all compression nuts as standard. For the collar on the body or nut, the metric range is indicated (MM.)

Bodies of a tube fitting will also come marked with the full 3 identification tags – logo or initial marking, metric range and three-letter cast code.

See the chart below for WB, Swagelok, HOKE International
and Parker Hannifin tube fitting identification:

2020-05-13_14-36-12

Other Waverley Brownall logos may include the following:

waverley brownall compression fitting identification

See our tube fitting diagrams below, indicating the location of identification marks.

ringlok tee fitting identification diagram

For our full identification booklet, contact us at technical@waverleybrownall.co.uk

Our full booklet will be able to guide you in identification for Waverley Brownall compression fittings, focusing on single and twin ferrule ranges – imperial and metric.

A Helping Hand

Many of the larger brand manufacturers will gladly either positively or negatively identify a tube fitting for you.

A brief product description of size, fitting type and a photograph will suffice in most cases, though any other relevant information is helpful.

If you are unsure of the fittings you are looking to purchase next for either a new batch on an existing system or replacement, get in touch with us today for free advice.

Helpful links:

    • ​5 Ways to Identify a Fittings Thread – World Wide Metric Blog
    • Four Easy Steps to Identify Hydraulic Threads – Parker Hannifin
    • Fitting Identification Guide – Fluid Power Products

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Filed Under: Uncategorized Tagged With: compression fitting identification, identifying pipe fittings, identifying tube fittings, tube fitting identification, waverley brownall fittings

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