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April 4, 2017 By Waverley Brownall

The New SR-32J TYPE N Machine Arrives

The New SR-32J TYPE N Machine Arrives

On Friday 31st, Waverley Brownall greeted their awaited arrival
– a brand new, STAR SR-32J (Type N) CNC Machine.

This machine was lifted into the premises via roller and crane assistance,
and will be added to WB’s already extensive list of CNC machines
in the manufacturing workshop.

van with cnc machine

Main Features

  • Main and sub-spindles: C-axis control
  • Six 16mm turning tools
  • Rigid sleeved main construction
  • 32-35mm machining diameter
  • Heavy duty cutting capability
  • 5 Cross power tools
  • Swing out operation panel (Fanuc 32i-B)

This Star CNC Lathe is known for its impressive and efficient machining abilities, offering the same speed and versatility as a traditional sliding head lathe – without the requirement of a guide bush. More parts can be processed and machined from raw materials, due to the decrease in remnant length.

‘Unboxing’ and Installation

SR-32J TYPE N

Pictured (Above) : The machines official ‘unboxing’ takes place for installation.

star cnc machine

Specification

  • Number of axes: 7
  • Headstock stroke: 80 MM
  • Main spindle power: 7.5 KW
  • Speed: 7,000 RPM
  • 6 Turning Tools at 16MM
  • PDT Speed (Max) : 5,000 RPM
installation of CNC machine STAR SR32J

The SR-32J will be joining our manufacturing floor Section 2, which is the fourth unit within the facility.

Other STAR machines in the manufacturing dept. are used primarily for the machining and production of our most popular pipe fittingsand compression ended components.

(Above) Demonstration video of the SR 32J Sliding Head Lathe.

Filed Under: Uncategorized Tagged With: cnc machining, manufacturing, news, pipe fitting manufacturers, tube fitting manufacturers

November 24, 2016 By Waverley Brownall

Where Will Your Tube Fittings Be 5 Years From Now?

​Some of the biggest tube fitting manufacturers give a set life-expectancy of their fittings and valves. This is a factor that is entirely dependent on the environment and application, however, generally the replacement of fittings after a certain amount of time is recommended. This is to ensure quality and safety of using the fittings.

Tube Fitting Lifespan Approximations

Tube Fitting Materials Waverley Brownall Manufacturer 1* Manufacturer 2* Manufacturer
3*
Stainless Steel ​10yrs+ 5yrs
+ replacement costs
N/A N/A with
Limited Warranty on Quick Connects
and Metering Valves
Special Metals 15yrs+ with added benefits 15yrs N/A N/A

*Chart is for quick reference only. For full details please contact the manufacturer/direct supplier of these products.

*Manufacturers cannot be named for comparative reasons, however, they are confirmed main manufacturers of tube fittings.

Replacement Costs Due To Failure

Piping systems and applications where tube fittings or valves are implemented are often replaced after a certain period of time. This may be by either the manufacturers recommendation or, more than likely, part of a health and safety regulation necessity within the given industry.

This is due to the high risk factors of operating systems within industries such as chemical processing and petroleum transfer. Components and valves that are within extreme environments of high pressure and temperature must be able to withstand these challenges over a long period of time.

Failures in equipment can be devastating to businesses, costing great loss of money and in some cases – loss of life.​

Tube fittings and valves that are likely to fail are those that:

  • Are poorly manufactured.
    This is usually due to no official standardisation, such as the BSI regulations that Waverley Brownall strictly abide.
  • Are made from a weak material.
    Material selection is vital to ensure the durability of tube fittings.
  • Come with no material trace-ability.
    Some tube fittings that you can buy online are from untraceable or untrustworthy suppliers who will sell fittings with low quality material makeup. All of our materials come with full trace-ability and can be PMI tested for positive material identificationpurposes.

Material Selection

Material selection is one of the key considerations for buying a high quality tube fitting. Fittings, adaptors and connectors will need to be durable, giving a high performance over time.

Our standard material is 316 stainless steel, of which we have been supplying to Conoco Phillips and BP for many years with certified approval. This material copes well within many applications.

Other material choices include Incoloy 825, Hastelloy C-276 and Titanium Grade 2 for unique corrosion-resistant properties. ​

The environment and media of use must be considered before purchasing your tube fittings.​ If you are unsure of your material options, please consult a professional.

Cheaper Alternatives

Correct investment into tube fittings or pipe fittings is to be greatly considered. Cheaper alternatives will always be cheaper for a reason. In order to purchase cheap tube fittings, compression ends and other instrumentation products, you are more than likely risking factors such as accurate materials and application quality.

Interchangability Warning

Some engineers may choose to test the interchangeability of various manufacturer’s compression fittings and valves​ to save money and time. The problem with this method is that interchanging fittings causes complete failure of a system by default.

Example: On a Waverley Brownall equal tee body , a Swagelok-made or Parker-made compression nut will not connect to the body. If this was to repeated in a real life application, the effects would be devastating.

Interchanging tube or pipe fittings from different manufacturers is not recommended under any circumstances – even more so if the manufacturer is not known!

All of our tube fittings come marked for easy recognition.

A Simple Solution

Lower the risk of corrosion failure with the selection of high performance alloys that can cope with extreme environments and media.

Purchase only high quality tube fittings for the longest potential lifespan and quality of application.

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Filed Under: Uncategorized Tagged With: stainless steel tube fittings, tube fitting manufacturers, tube fitting suppliers, tube fittings

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