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November 10, 2017 By Waverley Brownall

AI in manufacturing: The next industrial revolution?

AI in manufacturing: The next industrial revolution?

Recently, the topic of artificial intelligence (AI) is everywhere and it’s no different for the manufacturing industry. Humans have come a long way through continual development and inspired engineering within manufacturing, with it generating £6.7tn to our global economy.

What does AI mean for the industry?

When we first think of AI, it puts us in mind of robots or robotic structures. This is no surprise, as the influence of robots within sci-fi and futuristic movies & TV has been vast.  From 1984’s The Terminator, 87’s Robocop, Star-Wars, Short Circuit and modern titles such as iRobot or Transformers. Hollywood has shaped our view of AI in interesting ways, exploring the uprising of intelligent technology vs organic life, emotion, consciousness and even the philosophical question of “what does it mean to be human?”

I believe we will remain in charge of the technology for a decently long time and the potential of it to solve many of the world problems will be realised”, said Rollo Carpenter, creator of Cleverbot.

Although robotics is fast improving, in an industrial setting, the idea and development of AI is very different to the red-eyed humanoid terminator. For the manufacturing industry, AI can mean any number of things, including sensor technology, analytical and data processing and automation.

robotic arm technology

Manufacturing has continued to see a rise in the new technology being used as it’s an incredibly effective way of bringing maximum efficiency. An example of this would be automated decision making, where software can automatically order production of new units for certain components that are running low on a manufacturing line.

Hesitance and difficulties with technology

Of course, with new technology come new risks, particularly of malfunctions or breaches in software. In a report by InfoSys, 57% of manufactures are primarily investing into security systems to ensure safety in their AI use. Manufacturers were also asked what improvements could be made to current AI and automated systems in order for it to be the most effective for their organisation. 48% answered cost reduction, whereas 44% agreed that lower implementation time, proof of ROI and transparency in exactly how the technology works would be the top priority.

By far the greatest danger of Artificial Intelligence is that people conclude too early that they understand it.” ― Eliezer Yudkowsky

40% questioned also answered that ease of use was still an issue, even on systems used between 1 and 5 years. There is understandable hesitance into this newly, ever-changing landscape too. With 38% agreeing that the future of manufacturing growth is dependent on AI adoption, compared with only 26% who strongly agree and 20% who neither agree nor disagree. You can read the full report here: AI: Bringing Smarter Automation To The Factory Floor by Infosys.

Man is to technology what the bee is to the flower. It’s man’s intervention that allows technology to expand and evolve itself and in return, technology offers man convenience, wealth and the lessening burden of physical labour via its automated systems.” ― James Scott, (Co-founder of the Institute for Critical Infrastructure Technology)

Within the next 10-20 years, industries within manufacturing, processing, and testing will experience a huge shift as further developments are made. With technological advances happening at such a fast pace, it has been described as the “second industrial revolution”, this creates a huge pressure on companies to adapt or die. Manufacturing, however, doesn’t need to take this leap alone, as the majority of industries throughout the UK will require alteration too – a big responsibility, for a sector that employs 2.7 million people.  The uses, capabilities, improvements, and risks of artificial intelligence are currently heavily debated among experts.

Helpful links:

AI will change manufacturing – Business Insider

Bringing Artificial Intelligence to manufacturing – ENGINEERING.com

What does AI mean for the future of manufacturing? – The Telegraph

Industrial Artificial Intelligence – Wikipedia

Filed Under: Uncategorized Tagged With: AI manufacturing, automation, manufacturing industry, news, robotics

October 9, 2017 By Waverley Brownall

Industry News Round-Up For Sept-Oct

Industry News Round-Up For Sept-Oct

Find below our industry news round-up with top stories within the industrial and engineering sector.

Above Average Production According to PMI

What is ‘PMI’?

Purchasing Managers’ Index (UK Markit/CIPS) is highly accurate data that logs conditions in manufacturing and other industries.

The Purchasing Manager’s Index registered above average indicating positive production rates and an increase in new orders for UK manufacturers.

Growth of export business remained strong, with increased sales to Europe, China and the United States of America. 51% of companies reported they expect a further rise in production though the end of ’17 into 2018.

See full articles:
PMI points to above average rise in production and new orders for UK manufacturers  at The Engineer
UK manufacturing growth ‘accelerates’ at BBC UK

UK Government Trade Dispute For C-Series Jet Manufacture

The UK government is currently involved in an on-going trade dispute between Bombardier and Boeing over the manufacturing of new C-series jets.

Currently, these jets are manufactured in Northern Ireland in a facility that employs more than 1000 workers. Theresa May has stated she is “Bitterly disappointed” in the current proceedings of extortionate tariffs and heavy government-backed subsidies in the Boeing vs Bombardier battle.

Note: Final ruling on tariffs not due to be completed until 2018.

Find out more in the full article below:

UK enters Bombardier-Boeing trade dispute at The Manufacturer

Contractors Increase To 68% In The UK

The number of engineering contractors has risen over two thirds, now hitting 68%. Self-employment in the engineering industry increased by 17.5% since 2011, showing the need for work flexibility as well as skill shortages for large projects such as Crossrail and Hinkley Point C.

Read full article: UK engineering contractors increase by over two thirds at The Engineer

Other top stories

  • Electric cars key to driving change in UK’s energy supply industry
  • Green power to energise British industrial growth
  • BAE Systems to axe over 1,000 UK jobs amid Typhoon slowdown
  • Researches improve 3D printed Super Alloys using Nano Materials

Filed Under: Uncategorized Tagged With: energy news, news

April 4, 2017 By Waverley Brownall

The New SR-32J TYPE N Machine Arrives

The New SR-32J TYPE N Machine Arrives

On Friday 31st, Waverley Brownall greeted their awaited arrival
– a brand new, STAR SR-32J (Type N) CNC Machine.

This machine was lifted into the premises via roller and crane assistance,
and will be added to WB’s already extensive list of CNC machines
in the manufacturing workshop.

van with cnc machine

Main Features

  • Main and sub-spindles: C-axis control
  • Six 16mm turning tools
  • Rigid sleeved main construction
  • 32-35mm machining diameter
  • Heavy duty cutting capability
  • 5 Cross power tools
  • Swing out operation panel (Fanuc 32i-B)

This Star CNC Lathe is known for its impressive and efficient machining abilities, offering the same speed and versatility as a traditional sliding head lathe – without the requirement of a guide bush. More parts can be processed and machined from raw materials, due to the decrease in remnant length.

‘Unboxing’ and Installation

SR-32J TYPE N

Pictured (Above) : The machines official ‘unboxing’ takes place for installation.

star cnc machine

Specification

  • Number of axes: 7
  • Headstock stroke: 80 MM
  • Main spindle power: 7.5 KW
  • Speed: 7,000 RPM
  • 6 Turning Tools at 16MM
  • PDT Speed (Max) : 5,000 RPM
installation of CNC machine STAR SR32J

The SR-32J will be joining our manufacturing floor Section 2, which is the fourth unit within the facility.

Other STAR machines in the manufacturing dept. are used primarily for the machining and production of our most popular pipe fittingsand compression ended components.

(Above) Demonstration video of the SR 32J Sliding Head Lathe.

Filed Under: Uncategorized Tagged With: cnc machining, manufacturing, news, pipe fitting manufacturers, tube fitting manufacturers

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