Waverley Brownall

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May 2, 2017 By Waverley Brownall

High Pressure Needle Valves – Precision and Pressure

Needle valves: Precision Valves
Valves designed for specialised and precise flow regulations are used within systems for gas distribution, water filtration, chemical separation and more. At any point where the need for a liquid or gases flow rate to be controlled, a precision needle valve will allow control and regulation.

needle valve catalogue

Usually, this control of flow can be regulated by a spindle built into the needle valve design. We offer needle valves with superior efficiency, fully tested for pressure performance – designed by engineers for engineers.

High-Pressure
Higher pressures of capability are required in more extreme circumstances.

The Waverley Brownall series of high-pressure needle valves allows leak tight shut-off, for the ultimate control and regulation.

The split-stem design of our valves ensures accurate seating, as well as the bubble tight seal with gland lock nut, close tolerance gland yoke and locking plate. With pressures up to 10,000 psi, our stainless steel high pressure needle valves are built for long-lasting and effective instrument line shut off.

Full information can be found in our PDF catalogue.

VIEW PDF

Needle Valves are covered in pages 37-40

Material of Manufacture
As well as high-pressure needle valves, we offer materials of manufacture that can also cope with higher temperature and environmental capabilities.

Stainless steel 316 is the most popular needle valve material, however, for specialised corrosion resistance; we offer options of Hastelloy, 6MO stainless and Inconel.

needle valve diagram

Technical Features

Technical features include; media-free threads, self-adjusting shaft seals, back seating spindle, metal to metal bonnet seal, non-rotating ball tip and anti-tamper features.

Thread types; NPT National Pipe Taper, BSPP, BSPT.

Full cast code traceability.

Sizes

Series of gauge and needle valves most popular sizes include from ¼” to ¾” imperial. All high pressure needle valves and nut with thread are manufactured for specific sizing to fit the tube OD application.

needle valve chart from catalogue

Application

Needle valves can be used in areas where the flow of an internal material is to be controlled, usually, to slow the pace of the flow of material or on/off for isolation purposes.

They are ideal for areas of filling vacuum tubes, gas lasers, shut-off for pressure gauges and other piping systems. Designed and manufactured to BS ISO 9001, these high-pressure needle valves are suitable across many industry applications, providing an unmatched competence and regulation service within an instrumentation setting.

Further questions?

We offer free, no-obligation advice on precision valves and instrumentation enquiries. Please don’t hesitate to contact our team today on +44 (UK) 01702 600014.

Filed Under: Uncategorized Tagged With: high pressure needle valves, needle valves, stainless steel high pressure needle valves, stainless steel needle valves

April 24, 2017 By Waverley Brownall

Titanium Components Supplied To The Aerospace Industry

We are proud to supply the aerospace industry, helping businesses within aerospace engineering to flourish with a supply of our high-quality components manufactured from titanium (Ti).

We offer tailored advice on special metals from real engineers, helping to guide our customers to make the most valuable purchases. Often, within aerospace, the solution is the use of titanium. For use with extremely high and low-temperature fluctuations, and of course, the importance of strength to weight ratio.

aerospace industry

The popularity of using titanium within aerospace projects sparked in the US around the time of the Cold War. The military was scouting for a durable material with very specific capabilities, that gradually worked its way into the commercial aerospace industry.

This wasn’t only happening within the US, but the UK aerospace industry was also starting to implement titanium components, framework, and more, with knowledge of the materials fantastic benefits. Titanium is one material that fits the aerospace industry like a glove!

Advantages of Titanium

Why has titanium become such a widely adopted material for the aerospace industry?  By looking at the properties of titanium, you’ll find the answer.

  • ​ Titanium has great durability in areas of  low temperature
  • Titanium has great durability at extremely high temperature
    • Titanium is a lightweight alloy when compared to alternatives
    • The high strength properties of titanium make it a worthy long-term investment
    • High corrosion resistances – especially oxidation because of the immediate forming of a coating upon exposure to air

Uses of Titanium

Listed examples of what titanium is used for (but not limited to!) :

1
  • Aircraft engine manufacture
  • Applications requiring lightweight solutions
  • Frames
  • Discs
  • Blades and shafts
  • Aircraft hydraulic systems
  • Armor plating and defence industry equipment
  • Propellers
  • Fan blades
  • Parts for landing gear

UK Supplied Titanium Components

Waverley Brownall is proud to supply the UK aerospace industry with the necessary components for on-going projects.

Our components are manufactured from Titanium, machined via highly technically-capable CNCs, accompanied at all times by experienced engineers.

These are then supplied to our customer, with fast delivery options available and a high-flexibility that our competitors don’t offer.

We also specialise in the manufacture of bespoke titanium products.

Looking for a quote? Please contact us on enquiries@waverleybrownall.co.uk

Filed Under: Uncategorized Tagged With: aerospace industry, special alloys, special metals, titanium, titanium alloy

April 10, 2017 By Waverley Brownall

Inconel 625 Oxidation Resistance

Inconel 625 oxidation resistance is higher than that of other alloys. It is one of the many reasons that this alloy is purchased so commonly within the industries of chemical process and aerospace.

Oxidation is reliant mainly on the oxygen level of the atmosphere, with gases such as carbon dioxide and steam supporting the reaction.

Other properties of alloy 625 include resistance to pitting, crevice corrosion and resistance to nonoxidizing atmospheres, thanks to the added Nickel and molybdenum present within the material.

Inconel 625 Oxidation Resistance Charts

Comparative burner rig oxidation resistance tests at 1000 Hours were carried out by Haynes International. Samples included 9mm x 64mm x thickness) in a rotating holder with x2 types of fuel oils.

Burned at a ratio of air to fuel 50:1 for 1000 hours of testing. Please note: Samples used were removed from the gas stream every 30 minutes, in which they would be fan cooled to a ambient temperature – allowing reinsertion into the tunnel.

Burned at a ratio of air to fuel 50:1 for 1000 hours of testing. Please note: Samples used were removed from the gas stream every 30 minutes, in which they would be fan cooled to a ambient temperature – allowing reinsertion into the tunnel.

1800F (980C)

Metal Loss
mils – 4.9
µm – 124

Average Metal Affected
mils – 7.1
µm – 180

Maximum Metal Affected
mils – 7.6
µm – 193

Two other oxidation test results were also recorded for Flowing Air resistance of 1008 Hours and cont. Oxidation resistance tests for 360 days (8.640 Hours.) See the full results in the PDF below:

HAYNES® 625 alloy PDF

For more information on the application of alloy 625, speak to one of our engineers at technical@waverleybrownall.co.uk

Helpful links:

  • Inconel 625 Special Metals – Waverley Brownall
  • Oxidation Resistance of Alloy 625 – SandMeyerSteel
  • Alloy 625 FactSheet – California Metal
  • Oxidation Resistance – Corrosion Source

Filed Under: Uncategorized Tagged With: alloy 625, Alloy 625 fittings, alloy 625 pipe fittings, Inconel 625, inconel 625 alloy, Inconel 625 Oxidation Resistance, Oxidation Resistance, special metals

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