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November 10, 2017 By Waverley Brownall

AI in manufacturing: The next industrial revolution?

AI in manufacturing: The next industrial revolution?

Recently, the topic of artificial intelligence (AI) is everywhere and it’s no different for the manufacturing industry. Humans have come a long way through continual development and inspired engineering within manufacturing, with it generating £6.7tn to our global economy.

What does AI mean for the industry?

When we first think of AI, it puts us in mind of robots or robotic structures. This is no surprise, as the influence of robots within sci-fi and futuristic movies & TV has been vast.  From 1984’s The Terminator, 87’s Robocop, Star-Wars, Short Circuit and modern titles such as iRobot or Transformers. Hollywood has shaped our view of AI in interesting ways, exploring the uprising of intelligent technology vs organic life, emotion, consciousness and even the philosophical question of “what does it mean to be human?”

I believe we will remain in charge of the technology for a decently long time and the potential of it to solve many of the world problems will be realised”, said Rollo Carpenter, creator of Cleverbot.

Although robotics is fast improving, in an industrial setting, the idea and development of AI is very different to the red-eyed humanoid terminator. For the manufacturing industry, AI can mean any number of things, including sensor technology, analytical and data processing and automation.

robotic arm technology

Manufacturing has continued to see a rise in the new technology being used as it’s an incredibly effective way of bringing maximum efficiency. An example of this would be automated decision making, where software can automatically order production of new units for certain components that are running low on a manufacturing line.

Hesitance and difficulties with technology

Of course, with new technology come new risks, particularly of malfunctions or breaches in software. In a report by InfoSys, 57% of manufactures are primarily investing into security systems to ensure safety in their AI use. Manufacturers were also asked what improvements could be made to current AI and automated systems in order for it to be the most effective for their organisation. 48% answered cost reduction, whereas 44% agreed that lower implementation time, proof of ROI and transparency in exactly how the technology works would be the top priority.

By far the greatest danger of Artificial Intelligence is that people conclude too early that they understand it.” ― Eliezer Yudkowsky

40% questioned also answered that ease of use was still an issue, even on systems used between 1 and 5 years. There is understandable hesitance into this newly, ever-changing landscape too. With 38% agreeing that the future of manufacturing growth is dependent on AI adoption, compared with only 26% who strongly agree and 20% who neither agree nor disagree. You can read the full report here: AI: Bringing Smarter Automation To The Factory Floor by Infosys.

Man is to technology what the bee is to the flower. It’s man’s intervention that allows technology to expand and evolve itself and in return, technology offers man convenience, wealth and the lessening burden of physical labour via its automated systems.” ― James Scott, (Co-founder of the Institute for Critical Infrastructure Technology)

Within the next 10-20 years, industries within manufacturing, processing, and testing will experience a huge shift as further developments are made. With technological advances happening at such a fast pace, it has been described as the “second industrial revolution”, this creates a huge pressure on companies to adapt or die. Manufacturing, however, doesn’t need to take this leap alone, as the majority of industries throughout the UK will require alteration too – a big responsibility, for a sector that employs 2.7 million people.  The uses, capabilities, improvements, and risks of artificial intelligence are currently heavily debated among experts.

Helpful links:

AI will change manufacturing – Business Insider

Bringing Artificial Intelligence to manufacturing – ENGINEERING.com

What does AI mean for the future of manufacturing? – The Telegraph

Industrial Artificial Intelligence – Wikipedia

Filed Under: Uncategorized Tagged With: AI manufacturing, automation, manufacturing industry, news, robotics

November 3, 2017 By Waverley Brownall

6 Alloys With Aqueous Corrosion Resistance

6 Alloys With Aqueous Corrosion Resistance

Aqueous corrosion resistance; the key to better sleep for every marine engineer!

If you’re looking for an alloy with outstanding resistance to aqueous corrosion, the below six are some of the best alloys on the market.

All alloys listed have incredible resistance to various forms of aqueous corrosion, including acids such as Sulfuric, Hydrofluoric, Nitric, Hydrochloric, salts, and seawater.

  1. INCONEL® Alloy 22

Alloy 22, also known as Nickel alloy 22 or Hastelloy C-22, this high-grade alloy offers a wide variety of corrosion resistance. Its aqueous corrosion resistance is known as a top choice for resistance at higher temperatures. This alloy is used frequently for processing nuclear fuel and, thanks to its resistance to seawater, general marine industries.

  1. INCONEL® Alloy 625

This nickel-chromium alloy offers high strength and thermal strength, resistance to oxidation and resistance in a large range of temperatures. This INCONEL alloy is known for its versatility which makes it a great choice for within a number of industries. It is known for its incredible heat-resistance, up to 815°C cryogenic temperatures. Inconel 625 has proven indispensable within the aerospace and marine industries.

dredger boat marine industry

 

  1. INCONEL® Alloy 625LCF

This version of 625(LCF – Low Cycle Fatigue) is specifically designed with low cycle fatigue resistance at temperatures up to 649°C. Apart from the LCF benefits, this alloy holds properties similar to alloy 625 because of such a closely related chemical composition.

  1. INCONEL® Alloy 686

Used mostly in areas of extreme corrosion – classed as a “super alloy”, Inconel 686 provides function at high temperatures and stresses. With a content of 59% Nickel, 19-23% Chromium and up to 17% Molybdenum on average, it can handle up to 104700 psi (tensile strength.)

  1. INCONEL® Alloy G-3

Alloy G-3 is a nickel-chromium-iron alloy that has good weldability and resistances to intergranular corrosion. It is commonly used for dealing with phosphoric and sulfuric acids in particular. Another alloy developed by Special Metals Corporation, it has a low carbon content and high resistance to atmospheric and acid corrosion. It is machinable with use of high-speed tools at a continuous pace to avoid work-hardening.

  1. INCOLOY® Alloy 825

    Alloy 825, (along with Inconel 625) is one of the most popular choices of alloy for resisting corrosive substances. Most Incoloy’s in the 800 series, such as 800, 800H and 800HT are known for their incredible heat resistance, especially in treatment plants, pipelines, and tubing. Incoloy 825 is just as impressive, giving fantastic overall resistances, with high strength and resistance against stress-cracking, pitting and intergranular corrosion.

    We recommend 825 for customers requiring a material that lives up to the “super alloy” name, particularly within petrochemical, oil and gas, pollution and processing industries.

pneumatic fittings

 

Waverley Brownall manufacture fittings, components and valves from INCONEL® and INCOLOY® Special Metals materials for engineers within the UK and around the world.

 

Filed Under: Uncategorized Tagged With: aqueous corrosion, corrosion control, corrosion resistance, corrosion resistant alloys

October 9, 2017 By Waverley Brownall

Industry News Round-Up For Sept-Oct

Industry News Round-Up For Sept-Oct

Find below our industry news round-up with top stories within the industrial and engineering sector.

Above Average Production According to PMI

What is ‘PMI’?

Purchasing Managers’ Index (UK Markit/CIPS) is highly accurate data that logs conditions in manufacturing and other industries.

The Purchasing Manager’s Index registered above average indicating positive production rates and an increase in new orders for UK manufacturers.

Growth of export business remained strong, with increased sales to Europe, China and the United States of America. 51% of companies reported they expect a further rise in production though the end of ’17 into 2018.

See full articles:
PMI points to above average rise in production and new orders for UK manufacturers  at The Engineer
UK manufacturing growth ‘accelerates’ at BBC UK

UK Government Trade Dispute For C-Series Jet Manufacture

The UK government is currently involved in an on-going trade dispute between Bombardier and Boeing over the manufacturing of new C-series jets.

Currently, these jets are manufactured in Northern Ireland in a facility that employs more than 1000 workers. Theresa May has stated she is “Bitterly disappointed” in the current proceedings of extortionate tariffs and heavy government-backed subsidies in the Boeing vs Bombardier battle.

Note: Final ruling on tariffs not due to be completed until 2018.

Find out more in the full article below:

UK enters Bombardier-Boeing trade dispute at The Manufacturer

Contractors Increase To 68% In The UK

The number of engineering contractors has risen over two thirds, now hitting 68%. Self-employment in the engineering industry increased by 17.5% since 2011, showing the need for work flexibility as well as skill shortages for large projects such as Crossrail and Hinkley Point C.

Read full article: UK engineering contractors increase by over two thirds at The Engineer

Other top stories

  • Electric cars key to driving change in UK’s energy supply industry
  • Green power to energise British industrial growth
  • BAE Systems to axe over 1,000 UK jobs amid Typhoon slowdown
  • Researches improve 3D printed Super Alloys using Nano Materials

Filed Under: Uncategorized Tagged With: energy news, news

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