Waverley Brownall

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Industry News Round-Up May 2018

Focus on Innovation For Everyone In The Country, Says PM

The Prime Minister is set to put Science and Technology at the heart of Industrial strategy, as heard at Jodrell Bank, Cheshire. This will put focus on much needed research into areas such as health, economics and clean technologies.

Over the past few years, we have seen a huge steering towards new innovations to help the UK prosper across industry, but especially in the Science and Engineering markets. Theresa May noted the ultimate goal was for overall improvements for everyone in the country, with encouragement towards job creation and economic growth.

Read full article below:

Prime minister puts science at heart of Industrial Strategy By The Engineer

Manufacturing in May Ride The Waves Of Uncertain Economics

Manufacturers in the UK have been riding out the waves of economic uncertainties in 2017-2018. According to a trend survey by CBI Economic Intelligence, numbers within order books have fallen since 2016, however, in other areas such as export, it has been held at well above a historical average.

Related articles:

Manufacturing Pauses For Breath In May by East Midlands Business Link UK factories douse hope of speedy manufacturing recovery by Financial Times Fears over manufacturing sector grow amid UK economy woes By The Herald

The World Manufacturing Convention 2018

The World Manufacturing Convention is an event in which year upon year welcomes the newest, brightest and best in technologies and innovation in the manufacturing world. This year alone, over 400 new projects were signed at Hefei of Anhui Province, China.

This years hot topics of discussion included smart manufacturing, robotics and artificial intelligence, the digitalising of supply chains and the latest in financing. With an estimate of 447 billion yuan invested according to local reporters, 165 domestic companies joined with 315 overseas representatives and over 4000 attendees to make 2018 a booming affair.

See more:

Driverless Intelligence Manufacturing At The Chery stand by Automotive World Event Information 2018 by The European Chamber

£400M Investment For Manufacturing Park In Sunderland

With an expectation of creating over 700 engineering and manufacturing jobs, the first phase of planning approval for a manufacturing park in Sunderland has been passed.

Sunderland City Council, South Tyneside Council and Henry Boot Developments have formed a partnership to bring the industrial space of 370-acres to life. The official name, IAMP (split into two parts, IAMP ONE and TWO) stands for the International Advanced Manufacturing Park.

You can read what the local councillors had to say about the project below:

Planning permission granted for first phase of £400m manufacturing park by The Engineer

Henry Boot Developments given green light for £400m IAMP scheme by HBD LTD

Engineers in West Midlands Recieve Best Pay According To Research

Research lead by SJD Accountancy on Midlands wages shows record sales and productivity having their economical benefit to employers with significant wage growth. As well as the topic of wage income growth, the data encapsulated other aspects of the state of engineering within the Midlands and throughout the UK, such as a 68.3% rise in contractors. To find out more about this coverage on the data from the Office for National Statistics, please read the article below:

Engineers in the West Midlands get best pay in the UK by The Institution Of Mechanical

Engineers

Source: Office For National Statistics

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Introducing the Incoloy Family

Introducing the Incoloy Family

You may have heard Sister Sledge’s ‘We Are Family’, in which she sings merrily, “We are family, I got all my sisters with me.” Well, a family of super alloys isn’t all that different.

INCOLOY® is one family that certainly has all of its sisters with it – and brothers! From the 800 series, to 925X, Incoloy provides fantastic benefits for wide-ranging engineering applications. Invented for specific uses with highly corrosive acids and alkali, this one family that definitely won’t let you down.

The INCOLOY® range of super alloys is produced by Special Metals Corporation. This ‘family’ of alloys are known for their high corrosion resistances and capabilities at high temperatures.

We manufacture our entire range of pipe fittings and control valves in Incoloy which is perfect for use in process piping, heat treatment, oil and gas piping and acid production. Incoloy 825 is a steady favourite for its resistance to pitting, localised corrosion and reducing or oxidising acids.

Why Should I Use ‘INCOLOY’?

Incoloy are a range of alloys that provide fantastic results within many extreme environments. For industrial use, such as processing plants, an alloy like this becomes essential.

When aspects of safety, maintenance and efficiency are at play, only the best alloys are chosen. Due to its high resistances, strength and general quality, 825 and similar alloys are by far a great choice for longevity on an industrial scale.

As a favourite within the Oil and Gas industry, this material is able to cope with diverse conditions such as;

  • The separation of corrosive fluids
  • Processing liquefied natural gas
  • Flow lines in subsea walls
  • Tubing for fluid conveyance

Note: One of the most prominent characteristics of the Incoloy range is their ease of fabrication.

INCOLOY® Range Of Alloys

You’re not short for choice, here’s the full list of the INCOLOY family:

  • INCOLOY 800’s
    800, 800H, 800HT, 801, 802, 803, 825, 890 and DS Incoloy alloy 330
  • INCOLOY 028, 020
  • INCOLOY alloy HX and alloy 864
  • INCOLOY alloy 925
  • INCOLOY alloy 945
  • INCOLOY alloy 945X
  • INCOLOY alloy 25-6M0 and 25-6HN
  • INCOLOY alloy 27-7M0

A closely related family are other nickel-alloys such as INCONEL, particularly the 600’s into 700 ranges. These alloys hold similar properties but it’s important to remember that their uses can be vast and distinctive.

Machinability Of Incoloy

Incoloy are known as a category ‘C’ alloy, which is considered reasonably easy to machine. However, it’s important to take into the account the context which individual material type and machining processes are in place.

In general, nickel alloys require fundamental understanding of machinery type, to the correct tooling, to traditional instruction vs. advancements. Group ‘C’ have similar mechanical properties to austenitic stainless steels except for higher temperature strengths.

Type ‘C’ alloys are typically machined in the cold-drawn and/or stress relieved conditions. These alloys include 802, 825 and 800HT. The basic principles to be understood are; work hardening, choice of tooling, lubricants and coolants and finally, turning/boring and grooving.

Pipe fittings, twin and single ferrule compression fittings and valves are available in Incoloy 825 material as standard from Waverley Brownall. Other materials from the Incoloy or Inconel family are considered on request for specialised requirements.

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Monel 400 Tube Fittings And Valves: Properties And Uses

Monel 400 Tube Fittings And Valves: Properties And Uses

Monel 400 tube fittings and valves are available from our manufacturing facility in Essex.

The Monel Alloy 400 is a nickel and copper allow that offers great properties such as steam and water resistance.

At the same time, this alloy is resistant to caustic and salt solutions which is very helpful for a wide range of industries.

Properties Of Monel 400

What makes Monel Alloy 400 special is the fact that it’s a solid solution that can be hardened only by cold working. The alloy on its own also offers some great features such as a very good strength, weldability that is very good as well as a stellar corrosion resistance.

Moreover, this alloy is particularly good when it comes to resisting to hydrofluoric and hydrochloric acids. Since it has a large amount of copper can be found in this product, you will see that the compound does get attacked with ease by ammonia systems and nitric acids so you have to treat it with extra care.

monel 400 alloy

In addition, this compound has a stellar set of mechanical properties when it comes to low temperatures. The idea here is that as long as you use it at temperatures less than – 1000 degrees F you will have no problem with it. Since the Monel Alloy 400 is low in strength in the annealed condition, a multitude of tempers are used in order to increase the overall strength and make the compound more powerful as a whole.

In what forms can you find the Monel Alloy 400?

The product comes in a variety of forms and all of these retain the properties of this compound. You can find it in bar, pipe, tube, sheet, wire, and fittings. This way you can easily integrate it into many different projects and applications.

Note: Our standard range of instrumentation products are produced from 316 Stainless Steel and are used by customers such as Sealed Air Diversey, Wales & West Utilities and the Amec Foster Wheeler Group.

Characteristics

Monel Alloy 400 offers a wide range of nice characteristics and features:

  • Alkalis resistance
  • Good mechanical properties at low temperatures
  • Sulfuric acid and hydrochloric acid resistance
  • Chloride resistance
  • Stress corrosion cracking resistance in freshwaters
  • Resists to seawater
  • Alkaline salt resistance

Chemical composition

This product has the following composition: a remainder of Nickel, Ni, 28-34% copper, 2.5% iron, 2% manganese, 0.5% silicon, 0.3% carbon and other compounds including Sulphur that are presented here in a lot smaller amounts.

Uses for Monel 400 tube fittings and valves

Monel Alloy 400 can be used in a wide range of industries and that include the chemical industry among many others. Aside from being a great Chemical plant equipment, it also helps create frames for eyeglasses, musical instruments, aerospace-related items and many others.

Since the MONEL 400 is resistant to salt water, you can easily find it in marine fixtures, fittings, pumps, valves and even piping systems created for marine applications.

In conclusion, MONEL 400 is a great alloy that can be used in a multitude of industries and applications.

We offer a wide range of high-quality products made out of this MONEL 400 alloy.

enquiries@waverleybrownall.co.uk

We offer bespoke solutions, manufacturing and supplying valves and fittings from special alloys such as Monel 400, Titanium and Super Duplex.